Gearmotors

Your Professional Gearmotors Supplier

 

Our company, founded in 1995, is a large-scale enterprise specializing in motor manufacturing, with expertise in producing various motors and reducers. The motors produced by our company have a wide range of applications, covering almost all fields. For example, mining, machinery, steel, metallurgy, transportation, and agriculture

 

 

 

 

Overview: Gearmotors

A gear motor is a device that combines an electric motor with a gear reducer. The gear reducer serves to decrease the motor's rotational speed while simultaneously increasing the torque.

R Series Helical Gearmotors

 

Product Specification
 

We offers the following product specifications:

K series helical-bevel gear motor Main Parameter

Output speed

0.15~270rpm

Output torque

Up to 50000Nm

Motor power

0.18~200kw

Input form

Directly connected with motor, flange input or shaft input.

Installation Form

Horizontal, Vertical horizontal type bottom threaded hole, case end face threaded hole installation. Small flange installation, torque arm installation

 

Product advantages
1

Compact, Efficient Design.

A gearmotor offers a compact solution for converting high-speed, low-torque electrical power into a lower-speed, higher-torque output. The combination of a miniature motor and gearhead results in a compact form factor that allows for easy integration into various systems.

2

Precise Speed Control.

Gearmotors provide precise control over the rotational speed of the output shaft. By selecting the appropriate gear ratio, the output speed can be tailored to meet specific application requirements, such as amplifying torque while decreasing rotational speed.

3

High Starting Torque.

Another key characteristic of gearmotors is their ability to deliver high starting torque, or the initial force required to set a system in motion. These motors excel in applications that demand high torque at low speeds, ensuring reliable and efficient operation even under demanding conditions.

4

Efficient Power Transmission.

Gearmotors are known for their efficiency in power transmission. By utilizing a gear reduction mechanism, they can convert a significant portion of the motor's input power into usable output power, minimizing energy loss and enhancing overall system efficiency.

 

Types of Gearmotors

Spur gear motors are used in consumer applications. They are available in a wide range of sizes, voltages and speeds/torques.

 

Planetary gear motors are able to provide high power and speed at low cost, making them ideal for use in industrial machines.

 

Stepper gear motors are commonly used where precise positioning and fixed speed at variable load is required.

 

 

Components

 
 

Gears: The machined metal or plastic cog wheels ranging from 10 to 250 mm in diameter that transfer motion. Involute profiles improve meshing, while some worm drives use triangular threading. Materials include alloy steel, bronze, cast iron, acetal homopolymer or nylon polymer.

 
 

Supporting Shafts: Hardened alloy steel spindles ranging from 10 to 100 mm in diameter serve as the rotating axis of gears and worm screws. Shafts withstand axial and radial loads beyond 10 kNm.

 
 

Bearings: Ball or tapered roller bearings with inner and outer steel races and rolling elements support gear shafts, permitting smooth rotation and shaft alignment inside casings. Special coatings minimize friction while maximizing positional integrity.

 
 

Lubrication: Oils or semi-fluid greases protect internal components from corrosion, excessive heat and wear while promoting free motion. Circulation systems foster lubricant flow across bearings and gears.

 

 

Application
 

Industrial Automation Equipment
Gear motors drive conveyors, sorting robotic arms, and chip conveyor machines on automated lines, ensuring stability and efficiency. Accurate speed and torque control help increase productivity and reduce energy consumption.

 

Logistics and Warehouse Systems
In large logistics centers and warehouses, gear motors power conveyors, sorting systems, AGVs, AMRs and shuttle systems. They provide sufficient torque and precise control for accurate load handling, stacking, and transportation, with durability to withstand long-term friction and frequent starts/stops.

 

Food Packaging and Medical Equipment
In automatic filling and sealing machines, gear motors control container movement, liquid filling, and capping. High precision ensures consistent production, minimizes waste, and maintains quality. In surgical robots, they drive joints for accurate minimally invasive procedures.

 

Automotive Industry
Gear motors are widely used in automotive production lines for conveyors and robotic arms. They are increasingly applied in electrification trends, powering AGVs, AMRs, and electric vehicles as part of smart mobility solutions.

 

Aerospace and Defense
Gear motors provide high reliability and durability in aerospace inspection equipment, precision control platforms, and military applications. They maintain stable output in extreme environments, supporting the stringent requirements for precision and safety.

 

Precautions

 
Mounting base

It is crucial to check the levelling of the support base that will receive the gear motors, ensuring that it is completely rigid. Additionally, it is essential to clean the area to prevent particles between the base and the asset.

Mounting elements

The fastening screws of the gear motor must be properly torqued (according to the manufacturer's recommendations). Additionally, of course, the use of screws, nuts, and washers with the appropriate resistance class.

ATTENTION

The housing of the gear motor is made of cast material, so it may break if the mounting elements are excessively tightened.

Alignment

It is essential to perform alignment between the gearmotor and the machine shaft to be driven. Misalignment can cause damage to sealing elements, bearings, and even gears. This situation, besides increasing vibration levels, can also result in increased energy consumption of the equipment.

Lubrication

In some cases, equipment has a small load of protective oil against corrosion that comes from the factory. But this oil is not a lubricant! Therefore, before starting operation, it is fundamental to drain it and then add the lubricant specified in the manufacturer's manual.

 

Cycloidal Gearmotors

 

Other Services

All of our machines will be fully checked by our quality control department before the shipment. We guarantee all of our machines have a one-year warranty (quick-wear parts not included).
Training details: Operation principles, system, and structure, safety and maintenance, software processing technique, etc.
Numerous feedback from our clients have proven that our machines are stable in performance with rare malfunction. However, we would like to handle it as follows once malfunction occurs:

  • We guarantee that we will give you a clear reply within 24 hours.
  • Customer service staff will assist you in analyzing the malfunction to locate the cause.
  • If the malfunction is caused by improper operation of software and other soft faults, we will help solve the problem online.
  • We will offer plenty of online support, like detailed technical and installation instructions via email, video, and telephone.

 

Package & Delivery

 

Package: Standard export package or Custom
Delivery: By air express, by sea

 

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FAQ

 

Q: What are the main advantages of using gearmotors?

A: Gearmotors combine a motor and gearbox into a compact unit, providing high torque output, precise speed control, reduced installation space, and improved transmission efficiency.

Q: What types of gearmotors do you offer?

A: We supply helical, bevel helical, worm, planetary, and parallel shaft gearmotors for a wide range of industrial applications.

Q: What industries commonly use your gearmotors?

A: Our gearmotors are widely used in material handling, packaging, food processing, mining, steel production, conveyors, logistics, and automation systems.

Q: What power ranges are available?

A: We offer gearmotors ranging from fractional horsepower units up to heavy-duty industrial models exceeding several hundred kilowatts.

Q: What reduction ratios are available?

A: A wide range of gear ratios is available to meet different torque and speed requirements, including multi-stage reduction options for high torque applications.

Q: Can your gearmotors be customized?

A: Yes, we provide customized mounting configurations, output shafts, voltage options, protection classes, and gearbox ratios based on customer requirements.

Q: What mounting positions are supported?

A: Standard mounting options include foot-mounted, flange-mounted, shaft-mounted, and vertical installations.

Q: What materials are used for the gearbox housing?

A: Depending on the application, housings are available in cast iron, aluminum alloy, or fabricated steel for enhanced durability and strength.

Q: What efficiency levels do your gearmotors achieve?

A: Our gearmotors are designed for high transmission efficiency, helping reduce energy consumption and operating costs in continuous-duty applications.

Q: What protection classes are available?

A: We offer protection ratings such as IP55, IP65, and higher upon request for operation in dusty, wet, or harsh industrial environments.

Q: Are your gearmotors compatible with variable frequency drives (VFDs)?

A: Yes, our gearmotors are fully compatible with VFD systems for precise speed control and improved process flexibility.

Q: How do you ensure long service life and reliability?

A: We use precision-machined gears, high-quality bearings, optimized lubrication systems, and rigorous testing procedures to ensure reliable long-term performance.

Q: What maintenance is required for gearmotors?

A: Routine maintenance typically includes lubricant inspection, seal checks, and periodic gearbox servicing to maintain optimal efficiency and reliability.

Q: Can your gearmotors operate in harsh environments?

A: Yes, our gearmotors are designed for demanding industrial conditions, including high humidity, dust, vibration, and continuous heavy-load operation.

Q: Do you provide technical support and spare parts?

A: Yes, we offer comprehensive technical support, installation guidance, spare parts supply, and after-sales service to ensure minimal downtime and reliable operation.

Guangzhou Haoqing Mechanical And Electrical Equipment Co., Ltd. is one of the most reliable gearmotors manufacturers and suppliers in China, also supports customized service. Please feel free to buy high quality gearmotors made in China here from our factory. For price consultation, contact us.

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