Brushless DC Motors

Your Professional Brushless DC Motors Supplier

 

Our company, founded in 1995, is a large-scale enterprise specializing in motor manufacturing, with expertise in producing various motors and reducers. The motors produced by our company have a wide range of applications, covering almost all fields. For example, mining, machinery, steel, metallurgy, transportation, and agriculture

 

 

 

 

Overview: Brushless DC Motors

A BLDC (Brushless DC) motor is a highly efficient, electronically controlled electric motor that eliminates physical mechanical brushes. Instead of relying on parts that wear out over time, it uses an electronic controller to switch the current, offering longer lifespans, greater reliability, and quiet operation.

57BLF03-07-X001 Customized BLDC Motors

 

Product Specification
 

We offers the following product specifications:

Family

Frame Size

Voltage VDC

Rated Load Torque

Rated Speed RPM

Rated Power W

HeiMotion

40 - 190

24 - 560

0.12 - 260 (Nm)

31 - 9000

50 - 13920

Quantum NEMA

54 - 199

24, 40, 130, 300

0.1 - 11.1 (Nm)

878 - 13800

68 - 2551

Globe Line

20 - 38

24, 27

7 - 71 (mNm)

7500 - 12500

18 - 70.1

ResMax

28

24

5 (mNm)

20000 - 90000

46

PerformeX

12.7 - 22 (OD)mm

24, 48

8.5 - 30.9 (mNm)

Up to 101,600

13 - 140

EnduraMax

75, 95

12, 24, 48

0.2 - 1.9 (Nm)

1300 - 5150

85 - 470

Megaflux

66.3 (OD)mm, 12.7*, 19.0 (ID)mm

24

0.2 (Nm)

1125

22.3

CM

170 (OD)mm, 64 (ID)mm

48

2.2, 4.8, 8.5 (Nm)

750 - 1000

227, 502, 670

KinetiMax

24 - 68

6, 12, 24

5 - 170 (mNm)

2400 - 4750

2.2 - 50

Quantum X

36 - 127

24, 40, 130, 300

0.1 - 15 (stall) Nm

1116 - 30746 (No-load)

-

HT

19 - 127 (OD)mm, 5 - 64 (ID)mm

24, 100

0.008 - 9.02 (stall) Nm

419 - 18298 (No-load)

-

Megaflux Frameless

60 - 792 (OD)mm, 36 - 582 (ID)mm

48, 150, 300

0.3 -1875 (stall) Nm

17 - 7098 (No-load)

-

KinetiMax HPD

62 -125

14 - 27

0.24 -6.7 (mNm)

1658 - 4320

108 - 1171

 

Product advantages
 

Higher Power Density

BLDC motors deliver more output power within a smaller frame compared to induction motors. Their permanent magnet rotor design enables compact, lightweight solutions without compromising torque or speed.

 

Higher Efficiency

By eliminating rotor copper loss and reducing heat generation, BLDC motors achieve significantly higher efficiency. This lowers energy consumption, reduces operating costs, and extends battery life in portable applications.

 

Precise Speed and Torque Control

Electronic commutation allows accurate control of speed and torque. This ensures smooth operation, fast dynamic response, and superior performance in applications requiring precision, such as robotics and medical devices.

 

Long Service Life & Low Maintenance

Without brushes or commutators, BLDC motors avoid mechanical wear, minimizing maintenance needs and ensuring long-term reliability even in demanding environments.

 

Wide Application Flexibility

BLDC motors are available in a broad range of diameters and power ratings (Φ22 mm to Φ110 mm, 5 W to 1200 W). This allows seamless adaptation to diverse industries—from small household appliances to industrial automation.

 

Low Noise & High Reliability

The brushless design reduces electrical and mechanical noise, improving user comfort and ensuring stable performance in sensitive equipment. This makes BLDC motors ideal for quiet, high-reliability applications.

 

Structure

 
 

Our offers brushless motors with four different design principles.The two- and four-pole BLDC motors have an elongated cylindrical shape. Similar to the DC-motors, the winding is on the outside and the magnets on the inside, except that they perform the "reverse" function in the brushless variant: Winding = Stator, magnets = Rotor.

 
 

In the two-pole motor, the rotor consists of a single magnet with a north and a south pole. In the four-pole motor, the rotor has two alternating north and south poles.

 
 

In a third version, the brushless motors of the B-Flat series feature a flat multi-pole design. In this model, three self-supporting windings are mounted on a circular stator disc. The rotor consists of a magnetic disc that is also circular. This unique layout enables an extremely flat design.

 

 

Application

Electric Vehicles
BLDC motors are important components in electric cars, scooters, and bicycles. These motors provide efficient propulsion, high torque, and power density which are essential for vehicle performance. Their high efficiency ensures long battery life and improves the riding range of electric vehicles.

Drones and Unmanned Aerial Vehicles (UAVs)
BLDC motors are used in drones and UAVs for their lightweight, high-efficiency, and high-speed capabilities. These brushless drone motors provide the necessary torque and speed to the propellers and allow stable and precise flight control.

Industrial Automation
BLDC motors are used in robotics, CNC machines, conveyor systems and other automated machinery. They offer precise control, high reliability and low maintenance making them ideal for continuous manufacturing operations.

Home Appliances
Many household appliances such as washing machines, air conditioners, and vacuum cleaners use BLDC motors. These motors contribute to energy efficiency, quiet operation and durability and provide comfort in daily use.

HVAC Systems

HVAC systems use BLDC motors in fans and blowers. Their high efficiency and variable speed capabilities help to control the temperature and improve the overall system efficiency.

Medical Devices

BLDC motors are used in medical equipment such as ventilators, CPAP machines, and robotic surgical instruments. Their precise control, reliability, and low noise ensure smooth operations of medical devices.

Power Tools

Cordless drills, screwdrivers, and other power tools use BLDC motors for their high power-to-weight ratio and efficiency. This allows for long battery life and ensures better performance in demanding tasks.

 

Round BLDC Motors

 

Custom DC Motors

Give us a call with your vehicle specifications and requirements. We can design a high-quality custom dc motor to suite your needs ranging from 12V to 144V.


Our current design capabilities are: 1 to 10 HP (horse power) continuous duty rating - up to 25 HP (18.5 kW) Peak, Frame O. D. - 6.69 inch, Voltage - 12 volts, 24 volts, 36 volts, 48 volts up to 72 volts (higher if required). Complete range of wound field construction (series or separately excited).


Meets all Class H temperature ratings: Experienced in the material handling, utility vehicle, NEV, aerial lift, airport support vehicle, golf cart and several other electric vehicle markets.

 

 

Warranty Policy

Warrants each of its dc motors and controllers to be free of defects related to workmanship or material. DC Motors are warranted for a period of one-year and controllers are warranted for a period of two-years, both from their respective H&C Motor System ship dates.

 

If the motor and/or controller has received normal use and service. Each motor and/or controller returned must be accompanied with a description of the problem, the part number and the serial number. For complete warranty information, click the link above.

Square BLDC Motors

 

Package & Delivery

 

Package: Standard export package or Custom
Delivery: By air express, by sea

 

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FAQ

 

Q: Are brushless motors waterproof?

A: Brushless motors may be water resistant, but are not inherently waterproof. Tiny water particles can seep into the bearings and wear them away.

Q: Are brushless motors more efficient than brushed motors?

A: Brushless motor efficiency is much higher than that of brushed motors. Brushless motors are 85-90% efficient while brushed motors are 75-80% efficient.

Q: Are brushless motors faster than brushed motors?

A: Yes, brushless motors are faster due to the lack of friction between their moving parts and higher efficiency, which allows them to convert more energy into mechanical power.

Q: Are brushless motors quieter than brushed motors?

A: Yes, brushless motors generate less noise than do brushed motors because they do not contain brushes. Since there are no brushes, there is less noise created by movement.

Q: What is stall torque?

A: Stall torque is the torque at which the shaft ceases to move.

Q: What is rated torque?

A: Rated torque is the torque at which the motor can operate continuously at a safe level.

Q: What is peak torque?

A: Peak torque is the torque at which the motor can operate for a brief period of time. Motors will be damaged if run at peak torque for long periods of time.

Q: Can I run a brushless DC motor off of a battery?

A: Yes, along with a Brushless DC Controller.

Q: Can I run a brushless DC motor off of 110 VAC?

A: Yes, along with a brushless DC controller.

Q: Will a brushless DC motor slow down when the load is increased?

A: In closed-loop control, the brushless DC motor will not slow down as long as the torque of the motor is strong enough. However, it will always slow down with open-loop control.

Q: Is it possible to burn a brushless DC motor by applying too much load?

A: Yes, it is possible to burn the motor by apply too great a load, but it is protected if the controller has a current limit provision.

Q: Does sell encoders for BLDC motors?

A: Yes. We supply encoders of any order size to customers who require a complete motor/encoder assembly ready to mount. We can assemble the encoder to the motor for a nominal charge.

Q: What is the life expectancy of Motors?

A: BLDC motors have a 20,000-hour life expectancy under normal operating conditions. warranty is 12 months after the invoice date.

Q: Can a disassembled BLDC motor be cause for damage?

A: Yes, disassembling the motor can lead to further damage and malfunction. If you have a motor failure or are concerned about the performance, contact wer . Please note that the warranty period is 12 months from the date of invoice.

Q: What should I do if my motor stalls at high speed when the temperature exceeds 65° C?

A: Try to keep the BLDC motor below 60° C or move up one stack length in your motor.

Guangzhou Haoqing Mechanical And Electrical Equipment Co., Ltd. is one of the most reliable brushless dc motors manufacturers and suppliers in China, also supports customized service. Please feel free to buy high quality brushless dc motors made in China here from our factory. For price consultation, contact us.

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